Manufacturing Process 2 by Kestoor Praveen: A Comprehensive Guide

Manufacturing Process 2 by Kestoor Praveen is a specialized textbook primarily designed for 4th-semester undergraduate engineering students. It is widely used by students in mechanical, automobile, mechatronics, and aeronautical engineering programs, particularly those following the VTU (Visvesvaraya Technological University) curriculum. Key Features of the Book Comprehensive Machine Coverage

Strengths

Theory of Metal Cutting: Detailed mechanics of machining, tool geometry (rake angles, relief angles, nose radius), and the physics of chip formation.

  1. Comprehensive coverage: The book covers a wide range of manufacturing processes, making it a valuable resource for students and professionals.
  2. Clear explanations: The author has provided clear and concise explanations of complex concepts, making it easy to understand.
  3. Rich illustrations: The book includes numerous diagrams, illustrations, and photographs, which help to clarify the concepts and make the book more engaging.

: It provides in-depth technical explanations for various machining processes, including: Conventional Machining

Typical Syllabus of Manufacturing Process 2 (Based on VTU & similar schemes)

| Unit | Topics Covered | |------|----------------| | 1 | Lathe Machines: Types, construction, operations (turning, facing, knurling, threading), taper turning methods, cutting time calculation. | | 2 | Shaper, Planer, Slotter: Working principles, quick return mechanisms, difference between shaper and planer, machining flats and slots. | | 3 | Drilling & Boring Machines: Drill types, twist drill geometry, boring tools, reaming, counterboring, spotting, Jig boring machine. | | 4 | Milling Machines: Column & knee type, universal milling machine, up vs. down milling, dividing head (indexing), gear cutting. | | 5 | Grinding & Abrasive Processes: Types of grinders (surface, cylindrical, centerless), grinding wheel specifications, dressing & truing. | | 6 | Gear Manufacturing: Gear hobbing, gear shaping, broaching, gear finishing (shaving, grinding, lapping). | | 7 | Nontraditional Machining: EDM, ECM, USM, LBM, EBM, WJM, AJM – working principles, applications, advantages/limitations. | | 8 | CNC & Modern Manufacturing: CNC part programming (G-codes, M-codes), additive manufacturing (3D printing), rapid prototyping. |