The AIAG CQI-27 Special Process: Casting System Assessment (CSA) is a standard used in the automotive industry to ensure that metal casting processes are consistently controlled and high-quality. Currently in its 2nd Edition (released March 2018), it provides a structured framework for foundries to perform annual self-assessments. Assessment Scope & Objectives

Optimizing Your Foundry: A Guide to the CQI-27 Casting System Assessment

Enhanced Efficiency: Standardized procedures streamline cycle times and optimize resource use. 🚀 Pro-Tips for Your Next Audit

Table H/I/J: High Pressure Die Casting (Aluminum, Magnesium, Zinc) Key Areas Covered in the XLS:

In the high-stakes world of automotive manufacturing, "good enough" doesn't cut it. Foundries producing critical components like engine blocks and transmission housings face a unique challenge: the casting process is foundational, complex, and prone to hidden defects. To address this, the AIAG developed the CQI-27 Special Process: Casting System Assessment.

1. No documented die temperature monitoring interval (Clause A.3.2) – Score 0%
2. Calibration system missing 12 gauges (Clause 1.4.1) – Score 22%
3. No process capability study for critical porosity (Clause III) – Score 15%

• Melting: Are spectrographs calibrated? Are chemistry checks documented?
• Molding: Is sand quality tested (if sand casting)? Is die temperature monitored (if die casting)?
• Heat Treatment: (If applicable) references CQI-9 requirements.

Action Item Tracking: A spreadsheet makes it easy to filter for failed items and assign corrective actions with due dates.

• Table A – High Pressure Die Casting (HPDC): Checks injection pressure, intensification, die spray, and plunger lubrication.
• Table B – Low Pressure/Permanent Mold: Focuses on metal fill rate, mold temperature, and degassing.
• Table C – Sand Casting: Verifies moisture content, permeability, and AFS clay levels.

Cqi-27 Casting System Assessment Xls [ VERIFIED ]

The AIAG CQI-27 Special Process: Casting System Assessment (CSA) is a standard used in the automotive industry to ensure that metal casting processes are consistently controlled and high-quality. Currently in its 2nd Edition (released March 2018), it provides a structured framework for foundries to perform annual self-assessments. Assessment Scope & Objectives

Optimizing Your Foundry: A Guide to the CQI-27 Casting System Assessment cqi-27 casting system assessment xls

Enhanced Efficiency: Standardized procedures streamline cycle times and optimize resource use. 🚀 Pro-Tips for Your Next Audit The AIAG CQI-27 Special Process: Casting System Assessment

Table H/I/J: High Pressure Die Casting (Aluminum, Magnesium, Zinc) Key Areas Covered in the XLS: No documented die temperature monitoring interval (Clause A

In the high-stakes world of automotive manufacturing, "good enough" doesn't cut it. Foundries producing critical components like engine blocks and transmission housings face a unique challenge: the casting process is foundational, complex, and prone to hidden defects. To address this, the AIAG developed the CQI-27 Special Process: Casting System Assessment.

1. No documented die temperature monitoring interval (Clause A.3.2) – Score 0%
2. Calibration system missing 12 gauges (Clause 1.4.1) – Score 22%
3. No process capability study for critical porosity (Clause III) – Score 15%

• Melting: Are spectrographs calibrated? Are chemistry checks documented?
• Molding: Is sand quality tested (if sand casting)? Is die temperature monitored (if die casting)?
• Heat Treatment: (If applicable) references CQI-9 requirements.

Action Item Tracking: A spreadsheet makes it easy to filter for failed items and assign corrective actions with due dates.

• Table A – High Pressure Die Casting (HPDC): Checks injection pressure, intensification, die spray, and plunger lubrication.
• Table B – Low Pressure/Permanent Mold: Focuses on metal fill rate, mold temperature, and degassing.
• Table C – Sand Casting: Verifies moisture content, permeability, and AFS clay levels.